Production Debottlenecking & Compression System Redesign

Find the real production constraint before adding more equipment.

ETA helps operators identify where production capacity is actually being lost and determine whether the best solution is pipeline debottlenecking, operational change, compressor reconfiguration, rewheel, major modification or additional compression.

Four Columns
Before buying more compression...
Find where pressure and capacity are actually being lost.
Network
Pressure drop, flow restrictions and pipeline hydraulics.
Compression
Operating range, rewheel opportunities and configuration.
Economics
Which modification creates the strongest production return?
The Challenge
The Challenge

The compressor is not always the bottleneck.

Reservoir pressure declines, flows shift, equipment operates away from original design duty and modifications accumulate throughout asset life.

Adding compressor capacity without understanding the complete production system can simply move the bottleneck somewhere else.

Typical questions

  • Where are the largest hydraulic losses?
  • What is restricting production?
  • Can pipeline changes release capacity?
  • Can existing compressors be reused?
  • Would a rewheel improve operating range?
  • Can new compression CAPEX be deferred?
  • How much production can each modification unlock?
  • Which option offers the best cost-benefit?
What We Analyse

Treat the network and
compression system as one
production system

Pipeline Hydraulic Analysis

Quantify pressure drop, velocities and hydraulic restrictions throughout the gathering network.

Network Model Validation

Review assumptions and match models against operating data.

Bottleneck Identification

Determine which piping, equipment or operating constraints limit production.

Compressor Rewheel Studies

Assess whether aerodynamic modification can recover useful capacity or operating range.

System Reconfiguration

Evaluate staging, train arrangement, load sharing and equipment reuse.

Major Modification Definition

Develop implementable redesigns and define the required changes.

modgas™

From bottleneck to implementable redesign

01

Requirements Identification

Define targets, constraints and future operating conditions.

02

Performance Benchmarking

Establish the current performance of the system.

03

Bottleneck Identification

Locate hydraulic, equipment and operating constraints.

04

System Redesign

Develop and compare technically feasible modifications.

05

Redesign Definition

Produce an implementable modification scope and roadmap.

Typical Deliverables

Know what to change—and why

Validated Network Model

A matched basis for debottlenecking decisions.

Bottleneck Register

Identified constraints and production impact.

Operating Envelope

Pressure, velocity and equipment limits.

Modification Options

Pipeline, compressor and configuration alternatives.

Production Benefit

Quantified production or plateau impact.

Cost-Benefit Comparison

Economically justified modification sequence.

Optimise what you have
before assuming
you need more.

Particularly on mature assets, significant production value may exist in
debottlenecking or repurposing existing infrastructure.

The objective is not merely to identify a
bottleneck. It is to define the lowest-risk
modification that creates meaningful
production value.

Is your facility restricting production?

Share your production target, operating situation and known constraints.